Kwishishini lokushicilela elitshintsha ngokukhawuleza namhlanje, oomatshini bokushicilela be-ci flexo sele bezimisela njengezixhobo eziphambili zokupakisha kunye nokuvelisa iileyibhile. Nangona kunjalo, bejongene noxinzelelo lweendleko, imfuno ekhulayo yokwenza ngokwezifiso, kunye nentshukumo yozinzo lwehlabathi, iimodeli zemveli zokuvelisa azisenakukwazi ukuqhubeka. Utshintsho oluphindwe kabini—olugxile “kubuchwepheshe obukrelekrele” kunye “nozinzo lokusingqongileyo”—luyila kwakhona lonke eli candelo, luliqhubela kwixesha elitsha elichazwe kukusebenza kakuhle, ukuchaneka, kunye nemigaqo enobuhlobo nokusingqongileyo.
I. Itekhnoloji ekrelekrele: Ukwakha ii-“Thinking” Flexo Printing Presses
Ukongezwa kwetekhnoloji ekrelekrele kuguqule oomatshini bokuprinta be-ci flexo ukusuka kwizixhobo ezisisiseko zoomatshini ezichanekileyo zaba ziinkqubo ezikrelekrele—ezo zinokuqonda okwenzekayo, zihlalutye idatha, kwaye zilungelelanise zodwa ngaphandle kokufaka isandla rhoqo ebantwini.
1. Ulawulo lweLoop eValiweyo oluqhutywa yiDatha
Ii-CI flexo presses zanamhlanje zifakelwe amakhulu ee-sensors. Ezi sensors ziqokelela ulwazi lwexesha langempela malunga neemetrikhi zokusebenza eziphambili—izinto ezifana noxinzelelo lwewebhu, ukuchaneka kobhaliso, uxinano lwe-inki layer, kunye nobushushu bomatshini. Lonke olu lwazi luthunyelwa kwinkqubo yolawulo oluphakathi, apho kwakhiwa khona "iwele ledijithali" lomsebenzi wonke wemveliso. Ukusuka apho, ii-algorithms ze-AI zingena ukuze zihlalutye olu lwazi ngexesha langempela; zilungisa useto kwi-milliseconds nje, zivumela i-flexo press ukuba ifikelele kulawulo olupheleleyo oluvaliweyo ukusuka kwinqanaba lokuphumla ukuya ekubuyeni umva.
2. Ukugcinwa Okuxelwe Ngaphambili kunye neNkxaso Ekude
Imodeli endala "yokulungisa izinto ezingasebenziyo"—elungisa iingxaki kuphela emva kokuba zenzekile—iba yinto yexesha elidlulileyo kancinci kancinci. Inkqubo isoloko ijonga imeko yokusebenza kwezinto ezibalulekileyo ezifana neemoto kunye neebheringi, iqikelela ukusilela okunokwenzeka kwangaphambili, icwangcisa ukugcinwa kokuthintela, kwaye iphephe ilahleko ezibangelwa lixesha lokungasebenzi elingacwangciswanga.
3. Utshintsho lweMisebenzi oluzenzekelayo kwiimfuno zexesha elifutshane
Ukuze kuhlangatyezwane neemfuno ezikhulayo zemveliso yexesha elifutshane, oomatshini bokuprinta be-ci flexo banamhlanje bazingca ngokuziqhelanisa noomatshini abaphucuke kakhulu. Xa iNkqubo yokuSebenza koMveliso (i-MES) ithumela umyalelo, oomatshini bokushicilela batshintsha ngokuzenzekelayo iiodolo—umzekelo, ukutshintsha ii-anilox rolls, ukutshintsha ii-inki, kunye nokulungisa iiparameter zobhaliso kunye noxinzelelo. Ixesha lokutshintsha umsebenzi lincitshisiwe ukusuka kwiiyure ukuya kwimizuzu, okwenza nokuba ukwenziwa ngokwezifiso kweyunithi enye kube nokwenzeka ngelixa kunciphisa kakhulu inkunkuma yezinto.
II. Uzinzo lweNdalo: "Ukuzibophelela okuLuhlaza" kweFlexo Printing Press
Njengoko kukho "iinjongo zekhabhoni ezimbini" zehlabathi, ukusebenza kokusingqongileyo akusekho mfuneko kwiinkampani zokuprinta—kuyimfuneko. Umatshini wokuprinta we-Central impression flexo sele unezibonelelo ezakhelwe ngaphakathi ezinobuhlobo nokusingqongileyo, kwaye ngoku bongeza itekhnoloji yesizukulwana esilandelayo ukunyusa imizamo yabo yokudala ubutyebi.
1. Ukusebenzisa Izinto Ezinobuhlobo Nokusingqongileyo Ukunciphisa Ungcoliseko Ekuqaleni
Iiprinta ezininzi ziguqukela kwii-inki ezisekelwe emanzini kunye nee-inki ze-UV ezifudukayo kancinci kule mihla. Ezi inki zine-VOCs ezimbalwa kakhulu—okanye azinazo kwaphela—(ii-volatile organic compounds), nto leyo ethetha ukuba zinciphisa ukukhutshwa komoya okuyingozi okuvela ngqo kumthombo.
Xa kufikwa kwi-substrates (izinto eziprintwayo), ukhetho oluzinzileyo luya luxhaphaka ngakumbi—izinto ezifana nephepha eliqinisekisiweyo le-FSC/PEFC (iphepha elivela kumahlathi alawulwa ngokunenkathalo) kunye neefilimu ezinokubola. Ngaphezu koko, oomatshini bokushicilela ngokwabo bachitha izinto ezincinci: ulawulo lwabo lwe-inki oluchanekileyo kunye neenkqubo zokucoca ezisebenzayo ziqinisekisa ukuba azichithi i-inki eyongezelelweyo okanye izinto ezifunekayo.
2. Ukongeza iTekhnoloji yokonga amandla ukuze kuncitshiswe iiNyathelo zeKhabhoni
Iitekhnoloji ezintsha zokonga umbane—ezifana nokomisa ipompo yobushushu kunye nokucoca nge-UV-LED—zithathe indawo yezixhobo zokomisa ezidala ze-infrared kunye nezibane zemercury ezazidla amandla amaninzi.
Umzekelo, masithi iinkqubo ze-UV-LED: azivuli nje zicime ngoko nangoko (akukho kulinda), kodwa zisebenzisa umbane omncinci kwaye zihlala ixesha elide kunezixhobo ezindala. Kukwakho neeyunithi zokubuyisa ubushushu: ezi zibamba ubushushu obumdaka obuvela emoyeni wokukhupha umoya we-flexo press kwaye ziphinde zibusebenzise. Oko akupheleli nje ekunciphiseni ukusetyenziswa kwamandla ngakumbi, kodwa kunciphisa ngokuthe ngqo ukukhutshwa kwekhabhoni kuyo yonke inkqubo yemveliso.
3. Ukusika inkunkuma kunye nokukhupha ukungcola ukuze kuhlangatyezwane nemigangatho yokusingqongileyo
Iinkqubo zokuphinda usebenzise izinyibilikisi ezivaliweyo zicoca kwaye zisebenzise izinyibilikisi zokucoca, zisondeza iifektri kufutshane nenjongo "yokungakhuphi ulwelo." Ukunikezelwa kwe-inki ephakathi kunye nemisebenzi yokucoca ngokuzenzekelayo kunciphisa ukusetyenziswa kwee-inki kunye neekhemikhali. Nokuba kukho inani elincinci lee-VOC ezikhutshwayo, ii-oxidizers zobushushu ezivuselelayo (ii-RTO) ziqinisekisa ukuba ukukhutshwa kwe-inki kuhambelana ngokupheleleyo nemigangatho engqongqo yokusingqongileyo.
●Intshayelelo yevidiyo
III. Ubukrelekrele kunye noZinzo: Ukukhuthazana
Itekhnoloji ekrelekrele kunye nokuzinza kokusingqongileyo, eneneni, ziyaqinisana—itekhnoloji ekrelekrele isebenza "njengesithinteli" sokusebenza ngcono kokusingqongileyo.
Umzekelo, i-AI inokuyilungisa ngokuguquguqukayo iparameters yomomisi ngokusekelwe kwidatha yemveliso yexesha langempela, ifumane ibhalansi efanelekileyo phakathi komgangatho wokuprinta kunye nokusetyenziswa kwamandla. Ngaphezu koko, inkqubo ekrelekrele irekhoda ukusetyenziswa kwezinto kunye nokukhutshwa kwekhabhoni kwibhetshi nganye yemveliso, ivelisa idatha elandelekayo yobomi bonke—ngokuthe ngqo ukuhlangabezana neemfuno zeempawu kunye nabathengi ukuze kulandelelwe okuluhlaza.
Isiphelo
Isebenza ngeenjini ezimbini eziphambili zobuchwepheshe obukrelekrele kunye nokuzinza kokusingqongileyo, umatshini wokuprinta we-central impression flexo wanamhlanje ukhokela ishishini lokuprinta kwixesha le-Industry 4.0. Olu tshintsho alupheleli nje ekuphuculeni ubugcisa bemveliso kodwa lukwaqinisa uxanduva lwamashishini kwindalo esingqongileyo. Kumashishini, ukuhambisana nolu tshintsho kuthetha ukufumana izibonelelo ezibonakalayo zokhuphiswano ngelixa unegalelo kwikamva elizinzileyo ngakumbi. Ikamva lifikile: likrelekrele, lisebenza kakuhle, kwaye liluhlaza—lelo licala elitsha leshishini lokuprinta.
Ixesha lokuthumela: Okthobha-08-2025